Roll Forming Capabilities

Advanced Roll Forming Capabilities

overhead view of metal roll form machine in operation

MMC Roll Form is a leader in advanced roll forming technology. Our state-of-the-art facilities boast 14 roll mills and capabilities for handling materials with roll shaft diameters ranging from 1.5" to 3.0". With expertise in 8 to 21 pass sequences, we specialize in producing constant sweep profiles, pre-pierced components, and precise cutoff and notch features. Our offline fabrication and assembly services complement our roll forming, particularly for long-length products and those requiring critical finishes. At MMC, we are dedicated to delivering high-quality, customized metal solutions for diverse industry needs.

Detailed Capabilities

14 Roll Mills: MMC utilizes 14 roll mills in their roll forming process, which provides a high level of precision and control in shaping metals. This setup allows for complex profiles and consistent cross-sectional shapes.
1.5" to 3.0" Roll Shaft Diameter: The range of roll shaft diameters from 1.5 inches to 3.0 inches provides versatility in handling various material thicknesses and widths. This allows MMC to cater to a wide range of roll forming requirements.
8 to 21 Passes: MMC’s capability to perform 8 to 21 passes in roll forming indicates their ability to achieve intricate and precise shaping of materials. Multiple passes allow for gradual and controlled deformation, leading to high-quality profiles.
Constant Sweep: The constant sweep capability implies MMC's expertise in creating parts with a consistent curvature or bend. This is essential for components that require uniform arching or bending along their length.
Pre-Pierce: Pre-piercing is a process where holes or cutouts are made in the material before it undergoes roll forming. This allows for precise positioning and alignment of features in the final product.
Cutoff and Notch: MMC can perform cutoff and notching operations, which are essential for creating custom lengths and features in the roll-formed products. This adds to the customization possibilities in the final output.
Offline Fabrication and Assembly: This capability indicates that MMC can handle additional fabrication and assembly processes apart from roll forming. It means they can deliver more complete and complex assemblies, adding value beyond basic roll forming.
Long Length & Critical Finish Specialists: MMC specializes in handling long-length materials and achieving critical finishes. This is crucial for applications where the aesthetics and surface quality of the roll-formed products are as important as their structural integrity.